Hot forging

Hot forging is defined as working a metal above its recrystallisation temperature. The main advantage of hot forging is that as the metal is deformed the strain-hardening effects are negated by the recrystallisation process.

Other advantages include:

  • Decrease in yield strength, therefore it is easier to work and takes less energy (force)
  • Increase in ductility
  • Elevated temperatures increase diffusion which can remove or reduce chemical inhomogeneities
  • Pores may reduce in size or close completely during deformation
  • In steel, the weak, ductile, FCC (face-centered-cubic) austenite is deformed instead of the strong BCC (body-centered-cubic) ferrite at lower temperatures

The disadvantages of hot forging are:

  • Undesirable reactions between the metal and the surrounding atmosphere
  • Less precise tolerances due to thermal contraction and warping from uneven cooling
  • Grain structure may vary throughout the metal for various reasons